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The VAF News - 6.3.2026. #6545.

DeltaRomeo

doug reeves: unfluencer
Staff member
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John, at the risk of getting burned by the flame war on the horizon, I'll answer this. Obviously a rigid tube has a smaller OD for the same ID as a hose. Sometimes a tighter bend radius, depending on the bend die thats used. In the above pic, the multiple bends will absorb any vibration and potential misalignment. It does take practice, patience and skill to make a custom rigid tube like that. That being said, most builders dont have the tools, practice, or time, and use teflon hoses. YES, teflon has a larger bend radius, especially with firesleeve. Yes, teflon is not life limited, and somewhat easier to use. I can tell you that making custom rigid tubes for installs from emails or non prototyped drawings is tough, and generally wasted time and expense. You never know if its going to fit, unless you are actually at the plane and do mockups. and you never know if there is something that will interfere with the tube. Pic below was Michael's I0540 circa 2018 with his stainless tube. Well designed, supported and fabricated. So, for most builders, teflon hose is the answer, but YES YMMV.
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Thanks for another alternative. Not structural, long story short, I had to replace my navlights with something else, instead of seeing if there was an alternative with the same footprint I grabbed the first shiny thing, without realizing the footprint was different, AND it was going to be a PITA to get a nutplate into the wingtip at the the trailing edge. Someone said That's a perfect place for a Clickbond. As Matt said-and as I learned-the surface has to be well prepared, so I'm on the second try.
The extreme holes on each end are where I have to put a #6 nutplate, you can see where the previous nutplate and wire access hole was.
It's all part of the adventure.
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OFF TOPIC:
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