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Spark Plug Anti-Seize Redux

Chachi7565

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There are a number of discussions in this forum about the need for and type of anti-seize compound that should be used on spark plugs. For this thread, I'm specifically discussing aviation spark plugs (18mm, from Champion or Tempest) - I know that those of you using automotive spark plugs with adapters face additional complexities.

Per Lycoming's SI 1042 AI, they say ""Use a copper-based anti-seize compound or engine oil on spark plug threads starting two full threads from the electrode, but DO NOT use a graphite-based compound." I reached out to Lycoming and received this response:

"The reason Lycoming prohibits graphite-based anti-seize is not primarily because of the spark plug. It's because graphite can promote galvanic corrosion when in contact with aluminum cylinder heads. Lycoming's cylinder heads are aluminum alloy, and the spark plug threads ultimately engage steel inserts installed in that aluminum structure. Graphite is electrically conductive and can act as a noble material in a galvanic couple, accelerating corrosion of adjacent aluminum under certain conditions."

Conversely, the anti-seize sold under Champion and Tempest labels are graphite-based compounds that are recommended in their service instruction / service bulletins. In Tempest 1710 Rev E, they say a clean, dry installation is recommended, but if you do use an anti-seize compound, you should use theirs (Tempest T556, which is graphite-based). Champion's Aviation Service Manual V6-R has some specific instructions (apply sparingly, don't get it on the electrodes) and while it doesn't recommend a specific compound by name, the picture is of Champion P/N 2612, which is a graphite-based compound. Tempest SB-005 warns against over use of anti-seize, and specifically mentions copper fouling of the plugs, without saying "don't use copper based anti-seize."

Tribal lore on this forum has advocates for using engine oil on the threads (supported by Lycoming SI 1042 AI), and an equal number of advocates who swear that using anything will just gum up the threads. There seem to be just as many people who have "been using graphite-based compounds for 40 years with no issues" as there are folks who "never had any problems installing plugs with no anti-seize," and a lesser number who are complying with Lycoming's guidance for copper-based anti-seize.

A confounding factor is that the answer that seems "least wrong" to me (based on the potential for bad stuff happening) - using a small amount of engine oil on the threads - then introduces ambiguity around the torque value of the spark plug, since you've now lubricated the threads.

I guess I just wanted to get all the facts in one place and solicit input - given all of these conflicting recommendations, what did you choose, and why? And what accommodations (e.g. torque value modifications) do you implement?

Perhaps this is a non-issue, and a careful application of oil, anti-seize, or non-application are all equally subject to working just fine or causing a very low-probability issue. I'm interested to hear your thoughts.
 
A confounding factor is that the answer that seems "least wrong" to me (based on the potential for bad stuff happening) - using a small amount of engine oil on the threads - then introduces ambiguity around the torque value of the spark plug, since you've now lubricated the threads.
Using either graphite or copper based anti-seize will also lubricate the threads, similar to what engine oil does. While I have not actually measured running torque on spark plug threads with oil or graphite or copper applied.....my engineering "spidy" sense says the running torques on all of these are so low that none of them will have a significant effect on the spark plug clamping force when applying the same torque.

Personally, I use copper anti-seize, applied sparingly. Standard aircraft massive plugs. Went that way after reading the Lycoming recommendation, and remembering graphite and aluminum don't play well together in the corrosion department.
 
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I had poor results using copper anti seize. I fly with pMags using an adapter for NGK BR8ES auto plugs. I used standard Champion anti seize and never had a problem. I shifted to copper anti seize for a short time but stopped after I found unusual erosion of the spark plug adapters. I went back to the Champion anti seize and the problem was mostly resolved.

Photo is one of the spark plug adapters.

Carl
 

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It is an interesting topic. Decades of experience with two-cycle motorcycle engines that get just as hot and oily suggest dry is fine.
 
I also find this interesting. I purchased a bottle of the Tempest spark plug thread lube/anti seize years ago and have been using it ever since. They don't say what is in it but that it is not conductive. Haven't had any issues to date. Still have many years worth left in the bottle.
 
I found this thread. Apparently another never ending debate topic

 
I found this thread. Apparently another never ending debate topic

Yeah, this was one of the ones I was referencing, although this one is specific to automotive plugs and adapters, which I don't use.
 
It is a can of worms. If you look up the thread friction factor of anti seize vs oil there is a substantial difference. The good news is you won’t over torque it if you use oil vs anti seize.
 
It is a can of worms. If you look up the thread friction factor of anti seize vs oil there is a substantial difference. The good news is you won’t over torque it if you use oil vs anti seize.
Someone pointed out to me that the Lycoming instruction, which calls for 35 ft-lb of torque, includes the direction to use anti-seize or oil on the threads, so that this is a wet torque that already accounts for the lubricating effects of the oil or anti-seize, with the difference in K-factor between the two not significant enough to include a different torque value for each.
 
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