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$8,800 Paint Job

DeltaRomeo

doug reeves: unfluencer
Staff member
A data point. My hangarmate taught himself to paint. Here are his expenses to date (from him this morning). A few vinyl stickers and his TX-themed RV-8 is done.
v/r,dr


"Air Compressor and drying equipment- $3500. I went too big
Paint booth - $3000
Paint- $1500
Supplies - 800
Sweat and heartache - ouch
Learning experience- priceless"

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Screenshot 2026-07-07 at 1.39.22 PM.png
 
A data point. My hangarmate taught himself to paint. Here are his expenses to date (from him this morning). A few vinyl stickers and his TX-themed RV-8 is done.
v/r,dr


"Air Compressor and drying equipment- $3500. I went too big
Paint booth - $3000
Paint- $1500
Supplies - 800
Sweat and heartache - ouch
Learning experience- priceless"

View attachment 122468
View attachment 122469
There is something to be said about “yup, I painted her too!”
 
Did he paint it in the hangar? I mean did the (I assume) inflatable booth go inside the hangar? Like others have said, finding a place to do it is a big issue, esp here in socal.
 
Did he paint it in the hangar? I mean did the (I assume) inflatable booth go inside the hangar? Like others have said, finding a place to do it is a big issue, esp here in socal.
In the hangar down the road at our airport that had more room. It was a blowup paint booth held by positive pressure. Massive filtration system - when you’re done with it you turn off the switch and it collapses down to the ground, but in his case, he built a small wooden frame on the inside that it would fall down on allowing him to still go in and out.

It was something like this:
IMG_2129.jpeg
 
Yep it can be done and not that difficult, the key is the prep, the better the prep the better the finish. I didn’t spend half that $ though .
Chris
 

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A data point. My hangarmate taught himself to paint. Here are his expenses to date (from him this morning). A few vinyl stickers and his TX-themed RV-8 is done.
v/r,dr


"Air Compressor and drying equipment- $3500. I went too big
Paint booth - $3000
Paint- $1500
Supplies - 800
Sweat and heartache - ouch
Learning experience- priceless"

View attachment 122468
View attachment 122469
Here is another option. Before we assembled our 4, we brought all the pieces to a reputable body shop and had him paint them. He even did a good bit of work on the fiberglass parts for us. Prep, primer, base coat and clear coat.... all for $5850. Add in another $1300 for vinyl graphics that we applied and we have the satisfaction of a nice paint job for well under 10 grand !
 

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I have the all the equipment but not the booth. I can't imagine paying someone to do this, that's just me. The space and the lighting are so important. I thought about a rental booth but I don't think it would work (takes too much time for the tape ups) unless I go all white and then trim in vinyl...
 
Booths don't have to be fancy, just functional! This one in my barn, including a new fan, was probably $250 Canadian. Worked great, although most of it wasn't re-useable. View attachment 122517
And you really don’t even need a booth. I painted both ny planes in my garage with just a tarp protecting tools and equipment from overspray. The cost of this approach unfortunately is a need to color sand and buff due to dust. But a side benefit of that is a smooth as glass finish on the clear. But you would be surprised how little dust there really is if you wet the floor down, ground the plane and use a full tyvek suit. Most of the dust comes from the painer not the environment.
 
Agreed- the first time around I used my dad's company shop when they were in-between jobs, wide out in the open. I had my tyvek suit on and got little to no dust- just one little fly landed on it. That was 8 years ago and I'll be the floor is still green!
And you really don’t even need a booth. I painted both ny planes in my garage with just a tarp protecting tools and equipment from overspray. The cost of this approach unfortunately is a need to color sand and buff due to dust. But a side benefit of that is a smooth as glass finish on the clear. But you would be surprised how little dust there really is if you wet the floor down, ground the plane and use a full tyvek suit. Most of the dust comes from the painer not the environment.
 
I have the all the equipment but not the booth. I can't imagine paying someone to do this, that's just me. The space and the lighting are so important. I thought about a rental booth but I don't think it would work (takes too much time for the tape ups) unless I go all white and then trim in vinyl...
Matt,

I friend of mine, retired USAF Crew Chief, painted an RV in one corner of T hangar without a full paint booth. It was painted with the wings off.
He constructed a temporary 12' high wall between a corner of the T and the bifold door. When ready to paint, opposite the "booth", he blocked the midpoint of the bifold door open about 3" at the hinge point. He would then dust and mop the booth, and start the fan insert that he had built to fit in the man door opening. Any dust suspended in the air that came in through the opening would fall out of suspension as the entering air lost its velocity. Air entered the open top of the booth at the 12' level. I don't remember him cursing even once about dust in the paint.

Helicopter engine combustion air is sometimes routed through a "sand trap" that uses the same principal.
 
Agreed- the first time around I used my dad's company shop when they were in-between jobs, wide out in the open. I had my tyvek suit on and got little to no dust- just one little fly landed on it. That was 8 years ago and I'll be the floor is still green!
I have always used base clear for car projects, but tried red single stage on the 6. I keep the garage door up about 1/4 with fans. The top section of my garage door still has a pink hue 12 years later from the overspray. Needless to say i never used SS again.
 
+1

If you shop smart, paint doesn’t have to be crazy expensive.
I found a mail order paint supply in Mississippi. Very reasonable prices and pretty quick delivery. https://www.thecoatingstore.com/

I did my -8 with single stage acrylic enamel 27 years ago... It's been a very loyal "20 footer." Still bonded well, so will likely scuff and shoot another acrylic enamel overlay. I've been saying for the last 10 years, it's time for a new paint job. There's no way I'm paying the figures I'm hearing quoted lately, so might be looking at an "$8,000" home-brew job this fall when the temps drop back into the double digits.

I like this thread I feel like the painters are all here! Im thinking epoxy white primer just to start. Klasskoat
One thing I didn't count on was the fact that epoxy primer (DP50) was not air tight. Rust bloomed though on steel. Just sharing something I learned the hard way. Have to seal it up.
 
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One thing I didn't count on was the fact that epoxy primer (DP50) was not air tight. Rust bloomed though on steel. Just sharing something I learned the hard way. Have to seal it up.
Can't speak to DP50, as I use SPI, but ep;oxy primer is generally considered impermeable unles submerged under water for long periods if time. I do know that if you leave any rust on the metal before application, it can continue to grow. Don't understand the chemistry behind it, but do know that painters go to great lengths to get rid of it, even the very light stuff, before primer. Pretty well known that if you don't fully sand or chemically prepare steel (things like ospho) before application, what you experienced can happen.

i had a few rust blooms on the engine mount. same thing, the powder coater didn't get all the rust removed before application.
 
One thing I didn't count on was the fact that epoxy primer (DP50) was not air tight. Rust bloomed though on steel. Just sharing something I learned the hard way. Have to seal it up.
Back in the dark ages, when I was in High School and college, I earned my way through school (and paid for my flying) working at a dive shop. This was in the days of steel tanks, and some bright marketing folks came up with the idea of coating the insides to “prevent” corrosion. Unfortunately, the epoxy they used back then was brittle and developed micro-cracks - moisture got in and corroded the tanks, but now you couldn’t see it…. Have never been a fan of permanent steel coatings where you can’t inspect the steel ever since… 😉
 
Not a typical scheme. I sprayed the black in my barn. Yellow is vinyl. In a couple years, I will peel it off and change the color. That's why the painted stuff is black. I may have a custom scheme printed. Between primer, paint, cut & buff supplies, vinyl and tools for both, I probably have $3K invested. I did buy a HF Black Widow. Next color change will be less than $1500 since I have everything.
20251029_135829.jpg
 
I've painted a couple of planes. It's a major PITA! However, once you get set up correctly with the booth, proper filters, lighting, joists for hanging wings and things and compressor system. I found out the hard way about having the right compressor with enough CFM as well as moisture removal. What was the most odd thing was the bugs attraction to the paint smell, especially yellow jackets. I had a B-52 bomber fly get into the booth one day and I chased him around with the spray gun. I got him coated up pretty good until he did a nose dive right into the very tip of my wheel pant. So I have a fly wing embedded into my 1st RV-6 wheel pant. Painting is one of those things that you can 99% of your stuff right and that 1% thing can screw you up and you have to start over. Spraying paint with pearl in it was the hardest item to master.
 
I've painted a couple of planes. It's a major PITA! However, once you get set up correctly with the booth, proper filters, lighting, joists for hanging wings and things and compressor system. I found out the hard way about having the right compressor with enough CFM as well as moisture removal. What was the most odd thing was the bugs attraction to the paint smell, especially yellow jackets. I had a B-52 bomber fly get into the booth one day and I chased him around with the spray gun. I got him coated up pretty good until he did a nose dive right into the very tip of my wheel pant. So I have a fly wing embedded into my 1st RV-6 wheel pant. Painting is one of those things that you can 99% of your stuff right and that 1% thing can screw you up and you have to start over. Spraying paint with pearl in it was the hardest item to master.
Love Bugs in SE Texas... It's weird. They come to the fresh paint like the walking dead.
 
I've painted a couple of planes. It's a major PITA! However, once you get set up correctly with the booth, proper filters, lighting, joists for hanging wings and things and compressor system. I found out the hard way about having the right compressor with enough CFM as well as moisture removal. What was the most odd thing was the bugs attraction to the paint smell, especially yellow jackets. I had a B-52 bomber fly get into the booth one day and I chased him around with the spray gun. I got him coated up pretty good until he did a nose dive right into the very tip of my wheel pant. So I have a fly wing embedded into my 1st RV-6 wheel pant. Painting is one of those things that you can 99% of your stuff right and that 1% thing can screw you up and you have to start over. Spraying paint with pearl in it was the hardest item to master.
yeah, never really undertood why bugs are so attracted to aromatic solvents. the attraction seems quite strong though.
 
yeah, never really undertood why bugs are so attracted to aromatic solvents. the attraction seems quite strong though.
It was so bad at times, I would have to put a WHY trap INSIDE my garage when I was running the booth and painting. I had to leave the door cracked open for the mass airflow created when I turned on the booth fans. The yellow jackets would just pour in through the door opening. Really a big pain in the neck when you are trying to mix paint and get everything prepped. I guess that's why professional shops all have bug screens on their louvers. LOL
 
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