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Tip: Rudder Bottom Fairing

f1rocket

Well Known Member
Have you struggled over how to fit the fairing on the bottom of the rudder without have a big square hole open? I've seen a number of ways to deal with the opening. Here's one way to fill the opening that still allows you to make the rudder bottom removable.
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When you are fitting the triangular brace to the bottom rib and the large angle, fashion a couple filler pieces out of scrap aluminum. I use .063 aluminum here because the fiberglass fairing tends to be about that thickness. Cut the filler pieces long enough so that you can rivet them to the triangular piece.
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Now when you fit the bottom, just cut a square opening that fits tightly to your filler pieces. This gives a nice clean look and you don't have to worry about filler cracking, or a big ugly hole anymore.
 
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