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random photo by doug reeves (unless noted on image)

 Single, All Day Event  This Week's RV Gatherings

Wed 09.08.10 1158z
  Hump day...and a good day to turn the sprinkler system off in Dallas!
  Got a request today to ask of the forum posters who create threads for fly-in and breakfast/lunch fly-out events.  If you could, please use the VAF Calendar instead of posting a thread.  The reason for this request is to keep these out of the archives - with a keystroke I can clean up the calendar down the road and make the previous year's entries go away.  This keeps the archives from filling with those lunch flight shout outs from 24 months ago <grin>.
   As you enter a calendar event, if you can make the subject line start with the (State) City: that would be swell - examples being...

     (TX) DFW: Lunch RV fly-out Cedar Mills (3T0)
         or
     (Canada) BC Vancouver: RV breakfast fly-out.

   Everything for the next 45 days is pulled each morning from the calendar and copied on the front page up here.  Your events should actually get more coverage in the calendar than in a post!  Starting today I've changed the format of the calendar entries spotlighted here on the front page.  It will now show one event per line to help de-clutter those days with multiple events, and why I ask you to include the (ST) City in the subject line becomes more apparent.  One quick glance.
  And as always, the VAF calendar is intended for events where people could expect to find RVs gathered.  Posting entries for the Ford Tri-motor appearances might be better suited for somewhere else ;^).....and will most likely get removed.
   I'd ask that the moderators, if the mood strikes them, to move any non-calendar fly-out type entries they stumble upon into 'Test/Misc' so they can be purged after two weeks.  And, if you do move something, please click the 'leave redirect' button and set it for a week or something so there is a breadcrumb pointing to the new location.
   As always, everyone has my heartfelt gratitude for helping keep this organized and adding value to the RV community.  Always tweaking and always room for improvement.
   Have a great Wednesday and stay dry!
   
  Doug (RV-6 'Flash')

   - Useful Link To Bookmark
         http://www.vansairforce.com/community/calendar.php?c=1&do=displayweek
         Shows the current week of events in the VAF Calendar.
        

Bend to Heber Center ...Tom and Bonnie Lewis
   Late last week we made the flight from Medford to Bend and took the following three nice pictures of Crater Lake from the RV10. We had planned to make this flight a day earlier, but low clouds, moderate turbulence, and a nasty crosswind at Bend caused us to rethink our plan and delay for a day. As you can see from these pictures, the weather the next day was great. (continue)
  

The emergency/rapid response workshop
   I desperately need advice. I just checked into Langley AFB for a 2 year tour, and have been assigned to on-base officer housing. The house has an under-house garage/basement that ROCKS for RV-7A building! However, at 6 feet MSL and surrounded by the Little Back River (at the Chesepeake's mouth), the basement is known to flood by NorEasters and hurricanes (a concern this week from Hurricane Earl).
I need a way to SCRAMBLE my workshop and aircraft parts OUT of the basement when Civil Engineering shows up with sand bags. My thoughts:

-- Tools: They return to the tool chest (on wheels) nightly.
-- Work Benches: EAA standard, but on wheels so I can push them out the big door.
-- Compressor: 30+ wheeled version.
-- Shop appliances (grinder, band saw, etc.): Mounted on wheeled work bench.
-- Assembled aircraft portions: Stay on cradles or the aircraft's wheels.

   In case of emergency: Roll them all onto trailer and get them onto high ground.  Is anyone out there dealing with a similar contingency? Am I missing anything? Any advice?

Building while Serving
   I am at a stage where I keep having negative thoughts and I guess I just need a little pick me up.
   My project is all packed up and already on a truck on its way to Ft. Lewis WA where I will be stationed come January but I will be reporting at Ft. Lee on Thursday. I keep thinking about my project, At first I envision building the Fuselage and how much I am going to enjoy the rest of the airplane but then I get these thoughts of how I am not going to have the time to even touch it let alone finish building. I plan on keeping it at a hanger which will make things even more of a challenge due to the travel time but I just hope that the enjoyment I have gotten out of the build through up through the wings will be enough to allow me to find the time to continue building.
   What I am trying to get at is are there any current Active Duty Military members building at this time. If so are you able to find and devote enough time to the build?
David LaSala
RV-7 N87DX
2LT US Army
593rd Support Group
Ft. Lewis WA

Cap Challenge World Record Flight Attemp Update ...looks like he did it!

New 7-day Forecast Strip (USA) ...added to the forecast section of the Weather page.


 

M o d e l - S p e c i f i c   F o r u m   A r e a s

photo courtesy Van's Aircraft, Inc.
12


10


9/9A


8/8A


7/7A


6/6A


4

photo courtesy Fred Bauer, Jr.
3

Construction
Ventilating an RV-3 ?
   Well, we’re moving right along on the RV-3 fuselage, and before we know it, we’re going to be working on the canopy, skirt etc. Most of the cockpit accoutrements have been designed and roughed in- finishing takes a lot longer of course. Before I take up all the minimally available space, we need to give some serious thought to cabin ventilation – we do live in Texas, after all….
   The instructions are, of course, a bit vague, suggesting small NACA scoops in the canopy skirt. That sound s like a decent option, and I saw a neat way to do it on a blue metal race plane in the antique area at Oshkosh this year. Not simple, but neat, and since we’ll be scratch-building a glass skirt, it might not be that much more work.
   I have looked at a number of RV-4’s that put NACA scoops below the cheeks on the forward fuselage, but on the -3, that looks to not be an option due to interference with the rudder pedals. I’ve also seen some folks take ventilation air from the back of the engine baffles, and while I do take my heater air from that location, I have a stainless firewall box to cut that off in case of an engine fire. I suppose I could do the same thing with the cooling air, but I’d rather not – I’d like the ventilation air to be from somewhere other than forward of the firewall. I like the under-wing vent on the -8, but we have QB wings, and that might be a tough mod…(not sure how to get the air from under the seat to someplace useful either!)
   So, now that I’ve said what I don’t want to do…. I’ll see if there are any old-timers lurking here with good ideas or remembrances of what has been done before – or young guys with other ideas I can examine. Right now, I have a place in the top of the radio stack (between the pilot’s legs) that could support a couple of eyeball vents. Either that, or a glove box…..

03 vs 08....  ...RV-10 Builder Paul
   So, I am riveting the front side fuselage skins. Start off by fitting the -03 one-legged nutplate near the bottom. Uh oh - should be 2 - can only find one. Then I spot that they were in the same bag as the #8 nutplates and are almost identical. You've guessed it - after much searching, found it riveted to one of the front seat brackets...
   Time to stop and have a beer.

  Some Replies:
Usually, when I find a mistake, it's a good time to stop. I've found that if I continue, I tend to make more mistakes.  I fully endorse your strategy for mistake recovery!

 

In The Shop....

Jesse Bentley Panel

Motivation
Omar Trazzi's RV-7 (Florianopolis, Brazil). ...Omar is 'otrazzi' in the forums.

Video
GoPro HD wing tip test video  ...KevinH
   I'll try flying with it next, but I'm playing with mounting a GoPro with a couple of wing tip fairing screws. Here's a boring video of taxi and plane washing  (select HD to see higher res version).  I recommend liberally skipping through the video to get an idea of viewing angles.  Other ideas for mounting would be appreciated.
   (later in another reply)  I modified a gopro mount by countersinking it and using a tinnerman washer to attach it to the wingtip. I think it works pretty well.  Some basic aerobatics as a YouTube test.  When flying with the camera I'll add a small bit of drag on the other side of the plane so I don't need to put in the (small) rudder correction I needed on this flight.

Troubleshooting
Oil Consumption problem found....
   The Rocket has been slowly increasing oil consumption for over a year. I could see that the problem was on the left side of the engine based on the soot on the left side of the belly. The compressions are all in the mid-70s so it either had to be an oil ring or valve guide.
   I flew to TX last week and in 4 hours I added 3 qts so I decided that it would not wait until winter, so I pulled the cowl and pulled the plugs on the left side.
   #4 was oily so I pulled the exhaust. 2 and 6 were nice and tan and 4 was coal black and sooty, so I pulled the cylinder.
   As the Cylinder came off pieces of the oil ring feel out on the floor.... There is a gouge in the ring groove where the broken piece was located. The cylinder looks good!!! I think a hone job and new piston will solve the problem....
   1100 hours and everything else looks good, and nice and clean inside.....
Tailwinds,
Doug Rozendaal

Events
Badlands RV Fly-In Update...Sept 10-12
   Vetterman Exhaust Inc. and HSR Fueling will host the 2nd annual RV fly in on Sept. 10-11-12. at the Hot Springs (HSR) Airport. The list of scheduled events are as follows: Fri evening Buffalo Burger burn at the airport, hosted by Vetterman Exhaust and HSR Fueling.  Saturday AM flying tour of the Black Hills area including Mount Rushmore, Crazy Horse Monument, Spearfish Canyon, Devils Tower, Bear Butte, and Wall Drug.  Saturday evening banquet at the Allen Ranch. Steak dinner with all the trimmings in a beautiful setting along with a Country Western band for dinner entertainment.
   "Motels: Holiday Inn Express 605 7454411. Best Western 605 745 7378. Budget Host 605 745 3130. We are recommending the Holiday Inn as the first choice as it will make transportation easy if most folks stay at one place.
   Camping: Camping at the airport ala Oshkosh style is allowed. Also there are 2 tipis available at the Allen Ranch if any one would like a pure camping experience. contact www.gwtc.net/allenranch/ or email allenranch@gwtc.net
   Food: The Allen Ranch will cook the Saturday evening meal and are well known for their great food. You will have a choice of steak or salmon for the main course.
   Transportation: there are no car rental companies in Hot Springs so again this year we will use POV's and church buses to get you to and from your motels.
Pre-registration. We will need an exact number of people attending so are requiring that you contact us at vetxaust@gwtc.net or mdlewis@gwtc.net or via phone at 605 745 5932 or 605 745 6553 and let us know you are attending and your choice of menu items ie. steak or salmon. If we prepare food for 60 and 100 show up it will not be a good situation so please pre-register.
   Tie downs. Remember that we will park many RV-s on the grass adjacent to the taxi ways and ramp area so BRING YOUR TIE DOWNS (RV-6,7,8,9 will be parked on grass - RV-10s will be parked on the ramp).
   Requirement: It is required that you come and enjoy Hot Springs, the Black Hills, Wall Drug and the Badlands. See you on the 10th of Sept.
Larry Vetterman"
   related: the 'who is going' thread
     Latest Updates:
        9/2/2010:  As of today we have 100 people registered for the flyin.  There will be a very good longest distance award given away Fri. evening at the burger burn.


LOE'10 (Lots of Experimentals):  Oct 1-3...aka 'The Red Marron RV Fly-In'.  Mark your calendars and pre-register if coming.

          Pre-registration Form (8/27/10)
   This version includes John's cell phone for people to call and the discounted hotel rates.
   Available as both a PDF file (if you want to print out and fax/mail) or as a text file (if you want to import into your word processor and email).  It's absolutely imperative that each person arriving fill out one of these forms.  It's used to make sure we have enough 1) food and 2) rental cars on the site.  Important things!
   Pre-registration ends Sept 24th.  This gives the organizers one week to plan for everything sufficiently.

Latest Updates:
Raffle Prizes:

  • $500  Donated DAR Inspection by Vic Syracuse "I would like to donate a DAR inspection in the State of Georgia ($500 value), and for the States outside of Georgia I will include the Inspection fee but not travel. "

Advertiser's Corner...sent in by the advertisers of this site.
G3X System Pricing Posted Online (After Rebate)

Garmin G3X System Rebate Program  ...$2,000-$3,500

 

VAF Calendar 45 Days Out  
  
Single, All Day Event Add Single, All Day Event.(NEW)   Ranged Event Add Ranged Event (NEW)
      
Please format subject line like this when adding events: (ST) City: short description
 
Recent RV Travel Stories Recent Photo Albums Recent Videos:

 


Tue 09.07.10 1146z
   A good Labor Day with the son!  Uploaded the v4.0 OS for the (3) G3X screens in Flash (while Tate played his DSi).  Then we took a short .3 hr tour of the local area - he picked the waypoints.  School, the new bridge, the high school, the dirt bike track on a friend's land, the park where he went fishing and a debrief over chocolate shakes at Whataburger.  Later in the day Audrey got back from a church retreat and the house got back to its loud-as-a-freight-train self.  Heaven.
   Rounded out the evening with two episodes of 'Hoarders' followed by about an hour of cleaning house.
   
  Doug (RV-6 'Flash')
  

PH-VAN first flight!
Hello all,
   After exactly five years of building, on 31/08/10 my RV9-A, registered PH-VAN, flew for the first time. With me in the left seat and a very experienced instructor, Geert Lemmens, in the right seat, who made a perfect first landing, the RV-grin got established.
This plane is really a dream to fly, arfter less than two hours of training by Geert, I am now flying solo.
The only real thing to sort out is a heavy left wing (is there any out there, that did not have to tackle this after first flight?)
   In the next two weeks I hope to get the rigging problem solved and have the main wheelpants painted (I just had to go fly instead of painting!). If the weather permits, I hope to attend my first Fly-in, at Texel Airfield on 18/19-09-10, and show off my brand new RV9-A. (yearly RV/Europa fly in in the Netherlands)
   Many thanks to everybody who posted answers to all of my questions. I would have lost even more sleep if it was not for so much help from the VAF-forums.

The plane:
Engine: XO-320 with dual Electronic ignition and Fuel injection.
Prop: Hydraulic CS, whirlwind 200 RV.
Interior: Classic Aero Design, leather, carpets and instrument panel trim.
Instruments: Dynon EFIS and EMS, Garmin GTX328 Tranponder, Garmin SL30 NAV/COM, Avmap EKP IV GPS, Trutrak Autopilot, Fuel guardian, CO guardian, ELT, classic back-up instruments, etc.
Paint: PPG Base coat and clear coat. (Ferrari red, white and black)
Tanks: Long range, 2 X 100 ltr.

Please enjoy some pictures HERE.
  

1st "Payback" Flight for Shantel in N159SB
   For almost 10 years I have been promissing my wife Shantel that one day I would be taking her on "Magic Carpet Rides" to fun destinations...
   She got her first one this weekend to Charleston, SC.
   About an 1:35 down and about 1:45 back. The airplane and its systems were flawless. Not bad averaging about 170mph @ 8-9gph. I still have rough glass and no lower intersection fairings....hope I can squeeze out a few more MPH after paint...
   I decided to use KCHS since my wife already had us a car purchased there. We used Odyssee Aviation and they treated us like Kings and Queens. They gave us a ride around to the passenger terminal, hangared our airplane and topped us off on the return day. Their hangar rate was a little steep @ $30 a night but oh well, it was a great trip!
   We did however get burned at the airport taxi stand!!! We needed a ride back to the FBO from the passenger terminal after dropping the rental car and instead of calling the FBO to come pick us up, I thought we would just jump in a taxi for the 5 minute ride around the airport....$18 for a 5 minute ride was a little rough!!!!
   We had perfect weather for the flight down, just a few bumps and hot once we dropped into the pattern at CHS for landing. When we parked, it was sooo hot that the canopy expanded enough that I could not get the tipup latch open. I was almost bending the pushrod and lever that actuates the torque tube. The lineman was looking at me like I was a nutcase trapped in his homemade airplane.... the temp must have got up to close to the Sun as we were both sweating like crazy in the beaming hot sun. After trying for about 5 minutes, pulling on the safety latch handle etc. I remembered that I packed a few tools and pulled out a screwdriver to use as a prybar. I stuck it between the seatback bulkhead and the latch finger and it popped right open. Whew!! The air outside felt like it was arctic! I need to grind a little more away on those latch fingers!!! (continue)
  

First Prize For LOE'10 Raffle Lined Up
    ....all the prizes (that I'm just about to start really rounding up) this year are going to be worth $500 at a minimum.  No $5 coffee mugs is what I'm saying <g>.

Construction
Tanks Passed! (RV-10 builder Todd Stovall)
   Huge sigh of relief as I tested both fuel tanks today using Van's test kit (cap and air valve), a balloon on the vent, and soapy water. Pressurized the tanks and no leaks were detected with the soapy water and the balloon remained inflated to the same size for 3 hrs after which I called it good. The balloon itself really isn't a leak indicator for a variety of reasons but I left it on after the soapy water just for grins and giggles.
   My SB fuselage arrives tomorrow via Partain so I'm marching right along.

The RV-10 Forums

RV-3 Radio Stack – Hiding the Nuts!
   One of the tricky parts about equipping an RV-3 with a center radio stack is that every little bit of width you add to the stack takes away from the critically small leg room. Ideally, the stack would be no wider than the radio racks themselves. (continue)

The RV-3 Forums

Wing falls off the table
   It was bound to happen sooner or later, and today it happened. While preparing the left wing for bottom skin riveting session, it slid off the work table and the wing tip leading edge skin and rib took the major, if not all, of the fall. The skins and spars still appear to be in alignment . But I am not sure what the best course of action to be, repair or replace. From the picture / link posted here, I would appreciate some advice, suggestions and possible solutions.

The RV-7/7A Forums

VAF Family
● Another 'Ruined' Friend

Motivation
RV Grin story
   Last weekend my flaps quit working on my -7A. They had done the intermittent thing a couple times in the past month but bumping the switch multiple times got them working again. I made a note to check out and probably clean the motor in a couple months during the annual. Luckily they quit in the up position while flying back to my home base (Bisbee, AZ, P04). Took a second try on the approach to get 'er slowed down enough to do a no-flap landing. (These things don't want to slow down, especially with a fixed-pitch wood prop!) Anyway, Friday I removed the motor, cleaned it up, and pronounced it good to go. Saturday I made a local flight to some of the local airports and as luck would have it, ran into a buddy who I've flown some Young Eagles with but haven't seen for a couple of years. I gave him a ride along with some stick time and when we got back, he couldn't quit raving about everything about the aircraft. Made me proud. His friend asked him about the big grin he had. He replied as the grin got wider, "Well, it sure the heck ain't no Cessna grin!" Cracked me up. He used to own a C182 but he's now planning on building an RV. What a surprise.
__________________
--Hawk Pierce
RV-7A Flying as of Sep 7, 2008
Phase One complete as of Nov 16, 2008
Finally painted!
300+ hours and lovin' every minute of it!
N728E
SE AZ

Electrical
Electrical Problem

I'm soliciting opinions as to how I managed to smoke my KX125, among other things today in my RV-4. My electrical system is really simple:
  • ND 35 Amp Alternator with Ford regulator
  • Ammeter shunt is in between buss bar and master relay
  • Alternator output also connected to main buss bar with a 40A fusible link.
  • Most everything is fused off the main buss (radios fed from a secondary buss that is switched)
  • Alternator field circuit fed from main buss with 5A breaker, crowbar OV in place
  • Dynon D-6 always on, fed from main buss and separate CB
  • Cessna type split master switch
Yesterday I caught a slight whiff of smoke while on a short flight. I returned to the field and everything was fine with no signs of anything having caused it. Today, I took off and the smoke became obvious, about the same time all my electrical equipment signed off. I shut off the master and landed. On the runup prior to flight, ammeter was showing a charge, voltage was around 14v. The ammeter seemed to have a slight wiggle which may have been there, but no whine was heard. I recently installed new programmable fuel gauges (which are really nice btw) which have their own internal electroluminescent dials powered by a supplied inverter. They are powered by the dimmer circuits (2 Britta dimmers, separate, one for panel lights and one for an LED strip). Everything has been working fine, though the airplane has only about 50TT.

Upon landing and after shutdown, I flipped the master back on and everything seemed to work with the exception of my KX125 and dimmers (both). I opened the cover of the 125 and it looks like the fire went to two alarms, mostly on what appears to be the audio side of things. The internal fuse also blew, though the 10A supply fuse did not.

The field breaker never popped either. I did check the OV circuit before I installed it, and it did short at around 16V as I recall.

I've since checked the charging system which is still charging properly with proper voltage. Intercom still works, and still no alternator whine.

The master relay was not new when I installed it, neither was the Cessna master switch. I recall the master switch having been intermittent at first but I cleaned it and checked the resistance and it was fine, and has worked perfectly since. Of course I can't remember whether it was the battery or alternator side of the switch which had been flaky.

So here's the question, IF the master relay failed, or the master switch failed.. leaving the alternator to its own devices.. shouldn't the crowbar have tripped and taken the alternator off line? I clearly had some kind of event, and since the rest of the panel went out, it must have been because of a battery disconnect.

I'm really puzzled by this. In addition to the $$$ for the KX125, I'm going to replace the switch, master relay and alternator but I am not going to smoke another radio without finding the cause. The transponder, intercom, EFIS, etc. all seem fine. And the backlight does still work in the KX125.

Any and all opinions are appreciated!

Scott

Performance
Brake Release to 10000' w/IO360 FP Prop ...David Domeier (7A)
   Not to upstage Rick Galati with his 0320 RV-6A and a time to climb to 8000' (post), I blasted off this morning with the Dynon timer running and 8 minutes and 8 seconds later leveled at 10 grand. Last year it took about 8 plus 20 seconds, the difference this year was no turns, it was straight out.
   After take off, rpm was permitted to wind up to 2400 and then set pitch to maintain it. Initial IAS was 120 knots, at 10000' it was back to 95. WOT the whole way.
On the way up it was:
2:12 to 3000'
3:52 to 5000'
5:23 to 7000'
6:18 to 8000' (Rick 7:41)
8:08 to 10000'
   Runway elevation 600' so it was a 9400' climb averaging 1165 fpm.  Max CHT 410F, OT 167F, leaned to 1300 EGT. OAT 68F at take off, 46F at 10000.  Estimated gross weight 1515 with 36.4 gallons of fuel on board, 33.7 gallons remaining after landing some 17 minutes later. As per last year, I issue a challenge to anyone with a CS prop to do likewise just to compare numbers.

Engines
Finally got into the engine. (long) ...John Courte
   A couple of years ago, I bought an O-360-F1A6, which, according to the seller, sat pickled from 2000 to 2008, when I bought it. No reason to disbelieve the pickling, there was clean oil running out of everything when he dropped it off. I pulled a plug and saw no corrosion in the cylinder barrel, but was advised to pull a jug and have a look at the camshaft lobes, etc.

That was 2008. I've had it sitting upside down on an engine stand (modified auto stand) full of oil since then, and it's now the time in the project to finish the the FI conversion process.

Yesterday, I pulled the #3 cylinder off. I did it as carefully as I could, supporting the con rod as I took it off so it wouldn't bash the case. After much effort and some dowel-hammering (backing up the piston so no side loads went on the bearing), I got the wrist pin out and got the piston off as well. They're the press-fit Superior type.

The amount of stuff in the cylinder was a little distressing. Not corrosion, but gray scale and brown crud. Nothing that stuck to my magnetic probe, anyway. My plan was always to replace all 4 cylinders with new or overhauled ones, since the last two compression checks in the logbook showed low 70's, then mid 60's. I suspect the plane it came from was not flown much later in life. I also searched the FAA's incident reports and found nothing for the N number of the aircraft the engine came from. In a couple of days, I'll cut open the oil filter and look for metal, but none was found as of the last logbook entry at 951 hours.

The good news is that I detected no corrosion on the cam lobes and they passed the 'fingernail test' according to sacskyranch. I didn't find any corrosion on any of the other internal surfaces I could access either, and no visible spalling of the cam followers (those little mirrors on telescoping rods are invaluable) As part of the FI conversion, I also removed the backwards facing sump, which gave me a good look inside the accessory case. I found no corrosion there as well.

By the way, upside down with the sump off is probably the easiest way to change a fuel pump I can think of. After scraping off the old gasket material with repeated application of gasket remover and elbow grease, I installed the high-pressure fuel pump.

Why am I doing this now, instead of right before i'm ready to hang the engine? I'm doing it because the way forward is planned largely on whether or not I found a rusty camshaft and other corroded internals. This is the nodal point of both budget and project planning. I can't plan interior and panel until I know what my powerplant is going to cost me, and I'd rather have a basic plane that flies instead of a fancy one that doesn't.

As far as my mechanical aptitude goes, I've torn down and reassembled V8's, a Harley Evo 1200, various 2-strokes, and a couple of outboards. I'm not very experienced with aircraft engines, but my research skills are decent, and I have the overhaul documentation and parts catalog. That said, I don't plan on tearing this engine down myself any further, but I think I can handle the FI conversion and cylinder replacement.

At this point, I'm working on removing the old gasket from the sump flange. I guess the question is, do I get new or overhauled cylinders? And is this a race against time to get this engine repickled before things start to corrode? I live about 3.5 miles from the Pacific Ocean, but the marine layer has been kind to us lately.


Mon 09.06.10 1137z
   Good morning!  Hope you're reading this from your home computer (meaning you got Labor Day off from work)!  Lots of news over the weekend, if fact so much that I'm going to save some of it for Tuesday (my way of only working a 'half day' today).
   The mothership is closed for the holiday.  From their site: "Phone, Fax, e-mail and Web Orders placed after 12PM noon (Pacific Time) on Friday September 3rd will be processed on Tuesday September 7th".
   
  Doug (RV-6 'Flash')

Bringing my Baby home. A Canadian cross-country adventure. (2 parts)
   My Great Adventure began the day my RV-7 QB kit arrived. I was the second owner of the kit and I launched right in. This was airplane build #3 for me (Excalibur Ultralight and Sonex TD were the predecessors) and I went at it guns a blazing. Unfortunately after 9 months I had to sell the kit. With 5 kids and a business to run, it was “suggested” by the Mrs. that I should sell the kit and buy an already flying -7, thereby “freeing” up my time. Some of you have been there so I don’t need to spell things out. You can read between the lines.
   My short time with the -7 QB had introduced me to the wonderful community on VAF and I was a “Van’s Head” in short order. Though I was sad to see the kit leave my garage, I was eager to get my grubby little hands on one and bore some useless holes in the sky.
   I eventually located one in London, Ontario, Canada and flew out in May 2010 to see it. I flew it, loved it and bought it. My plan was to return on the Canada Day (July 1st) long weekend to fly her home. It would be a 1524 nm cross country flight to my home field in Western Canada, and I solicited the help of my CFI friend to help me navigate through some of the trickier airspaces.
   So after 2 months of flight planning the BIG day finally arrived. With maps in hand and a weather briefing from London FSS we blasted into the cool Ontario sky.  continue

  

Badlands Anniversary ...Pete Howell
   As of this week, the old "ball and chain" and I have been married for 20 years and been together for over 25. 3 kids and lots of fun and some not so fun times later - we still dig each other.
   Since we the twins start college next year, the 3 week tour of Europe or 2 weeks in Hawaii were probably not gonna happen, but we could swing and few days in one of our favorite places, the Badlands National Park. Andi suggested this a few weeks ago, so I started planning the trip by my preferred method of travel.....RV... I located the closest strip, which turned out to be Wall, SD, home of Yup, you got it, Wall Drug. I was a bit bummed, b/c Airnav said no avgas and certainly no rental cars, but they did hint of some thing called Air Hon. This was enough to get me on the trail of one of the true gentlemen of Aviation, Dave Hahn. Dave is the Mayor of Wall, SD (26 years now) and really one heck of a guy. I did of bit of Googling and found his email - I wrote and told him that we wanted to visit Wall and the Park, but needed a car. We wrote back and told us to come on out and he would take care of us - his truck was available and he had gas in his hanger we could buy from him. Such a deal! We were set.
   The weather in Minne on Friday was cloudy, cool and blustery 18G29 eek! But 50 miles west the skies were clear and inviting for the trip. Andi dosed up on Dramamine and was asleep before takeoff - it was bumpy, but not all that bad down at 3500ft. Once the skies cleared - it was up to 8500 for a smooth, cool, but slow trip to Wall(135 kts GS).  continue

  

LOE'10 Status Report:
    "As of this morning, the total so far for the fly-in is 33 registrants, and 21 RV's." (pre-register)

Garmin: GDU 37x Cockpit Display Software v4.0 Available for Download

  Changes from v3.20 to v4.00:
  • Added support for Jeppesen ChartView and geo-referenced FliteCharts.
  • Added display of calculated power for Lycoming and Continental engines.
  • Added ability to use VNAV when using an external GPS navigation source.
  • Added softkey to Terrain page to quickly enable or disable terrain alerts.
  • Added display of GSU tilt angle values during pitch/roll offset calibration.
  • Added display of navaid frequency to PFD bearing pointer data fields.
  • Added menu options to Comm configuration page to change NMEA data transmit rate.
  • Changed screenshot utility to flash the screen to indicate when a screenshot has been saved.
  • Changed to use actual GSU data for discrete inputs when in demo mode.
  • Updated magnetic variation model.
  • Improved visibility of runways on synthetic vision.
  • Improved visibility of extended runway centerlines on map.
  • Improved RPM display when using electronic ignition tach output.
  • Improved filtering of engine gauge data.
  • Improved engine and airframe timers.
  • Improved display of flight plan data when using MapMX RS-232 input.
  • Improved database update page in reversionary mode.
  • Improved label spacing on Weight & Balance page.
  • Improved display of FSS and ARTCC frequency Rx/Tx designators for consistency with Garmin certifed navigators.
  • Improved frequency type display when transmitting frequency list to SL30/40 comm radio.
  • Improved PFD autopilot status display.
  • Improved PFD flight path marker in demo mode.
  • Improved Drive Simulator page to allow altitude and heading adjustments when autopilot is configured but not engaged.
  • Improved system operation with three displays.

Construction
RV-10 Flush door lock install  ...from The RV-10 Forums
   I am getting ready to install the door locks for the flush door handles from IFLYRV10.com. Haven't a clue where I put the instructions, and I can't find them posted on the website. I have searched the archives and found some install pics for the handles, but nothing for the final install of the lock. Anyone have one they can post? Install the locks and glue on the interior fabric and the doors go on for good.

  Some Replies:
They're there, just hard to find.....http://www.wix.com/capsteve/iflyrv10

   
  More RV-10 Forum Construction Activity:
 - RV-10 fresh air
 - Flap Position Controller
 - Flap does not bottom out against rear spar doubler
 - Final door fitting
 - New Intersection fairings
 - How did you finish the tunnel
 - Elevator trim servo
 - Leather for the seats
 - RV-10 Interior Space
 - Pitch Servo Bracket?? (VA-184A)

E/Pmag timing advance explained ...courtesy Bill Repucci
   We have had a number of customers ask about the E/Pmag timing advance and how it works. I thought it might be worth posting our reply on here so that other Emag customers might benefit.
E/Pmag Electronic Ignition
The E/Pmag controls the ignition timing through a combination of:
1. Static timing of the E/Pmags set mechanically to approx 20 Deg (for typical Lycoming 4 cylinder)
2. Advance Curve Selected (e.g. Via the "A" or "B" configuration - or user configuration, if using the Laptop EICAD program or the Electronic Ignition Commander. The “B” curve is the only configurable curve and can be adjust as the user sees fit. The EICommander stores multiple configurations and when sent to the E/Pmas updates the “B” configuration memory location.)
3. Amount of RPM and Manifold Pressure sensed
   Typically, the E/Pmag static timing is mechanically set to around 20 deg BTDC using the Pmag set up procedures (blow in the tube or by turning the E/Pmags). A base table is then used to relate the rpm/manifold pressure values to the advance curve selected to provide the timing advance increase. So total advance = Static (20 deg BTDC) + advance value (function of RPM/Manifold pressure). The "A" advance curve is shown in orange line in the graph below. More aggressive advance curves are indicated in blue and less aggressive in Green. Note that if a very aggressive advance curve is configured and sent to the E/Pmags, you will hit the 39 Deg Max Angle shown at a lower RPM value.  (continue)
  

VAF Family
Father / Daughter ...Tony Phillips
   Those of you who have teen age daughters will appreciate this more than others. At 17 my daughter is quickly growing up.  Today we flew together for the first time in my RV and had a great time.

Troubleshooting
Mag Problems Solved ...Mike 'Kahuna' Stewart
   Having had a recent mag problem, I had the pleasure of meeting James (intro thread here) as he came out to my hanger ON A SUNDAY to help me out.
   I was having mag issues as noted above. The most frustrating part was the price of replacement. I mean seriously, $900 is INSANE and that's if they get mine as a core.
   Though a mutual friend Barefoot Billy, I got a hold of James and he met me at my hanger. He brought is tool bag and I watched a mag guru go to work. First thing he did was test my leads with an expensive looking box. One lead was acting up. Whew! An actual problem found. Excellent!
   Next he began disassembling the mag while I watched and took notes. These are really simple devices, its the darn parts costs that get high.
   First thing he found was the coil spring was not wound properly on the impulse. He asked if I had it apart. ' Uhhh. Yep that was me'. Well I had not wound the impulse spring enough to make it snap through in a snappy manor, enough to produce spark. Hmm. Excellent. Another problem found.
   He continued on with disassembly. I took more notes. He tested the coil, gaps, this and that. He felt all was in order but asked if I wanted it bench tested. I said 'you bet', and off we went to his shop about 30 minutes away.
   It was fascinating to see his tools of the trade. A very cool machinist made bench testing unit that spun the mag whilst you watches the sparks . It was pretty neat. Tested both the impulse coupler and the mag. I just love tools to accomplish things. His were custom made.
   He deemed my mag ready for service. He told me $75. I said no way. You get a hundred for coming out to my hanger on a Sunday, on a Holiday weekend, and for giving me much needed training. I'm no longer scared of that darn mag thing anymore. I feel confident I can now do routine maintenance and even better, I have a guy in the area that actually services these things routinely.
   It was fun and like going to a slick mag class with 1:1 teaching.
   James, thanks for treating me so well and enduring my endless questions.
   Mag installed and drum roll please... IT WORKS. Saved me $800 bucks and Im much smarter and probably more dangerous than before.
   Thanks James.

Safety
Inadvertently Exploring Flight Envelope Corners  ...Jim Piavis (RV-7)
   I'm not sure if anyone has actually tested this corner of the RV-7 flight envelope, and I sure hadn't until today, and subsequently learned something new!
   I was out for a short flight today, cleared out from under the Puget Sound overcast and found a nice big blue hole south of Enumclaw (south east of Seattle) to climb up and do some light acro at about 4000’. I lined up for a nice easy barrel roll to the left, got the nose up and let myself fall out of the maneuver. I recovered with further roll to the left with nose down about 20 degrees, which in itself isn't a big deal. I have a coolie hat trim switch on the top of the stick, and sometime during the recovery, I inadvertently pushed the trim full nose down. Speed built up relatively quickly to about 220 MPH and with the nose down, high speed and full nose down trim, the stick forces were very high! Stick forces were high enough to actually give an impression that something could be jammed, but that wasn’t the case. This all happened fairly quickly and as soon as I noted the high airspeed, throttle went to idle and prop forward to assist in getting slowed down, all while pulling the stick. I was trying not to pull too hard in order to keep from over-G condition, but pull hard enough to get some airspeed bled off, arrest the dive, and avoid a close encounter with some big trees. I finally got the airplane returned to level from the nose down pitch around 1500’ or so, and then I noticed the trim indicator in the full down position, which I was happy to see, and ruled out some sort of linkage issue. The airplane was never out of limits, but the trim condition made a simple recovery into something a bit more difficult.
   In short, I’m not sure I’d want to see an airspeed any higher with full nose down trim, or one might not be able to apply enough back pressure to effect a recovery. For those with trim on the stick, just be aware something like this can happen when you least expect it.

Advertiser's Corner...sent in by the advertisers of this site.
Dynon Rebate Runs Until December 31st
We've had a very popular Trade Up program for Dynon customers, but not everyone knows that it ends on December 31st, 2010.
  


Fri 09.03.10 1149z
   Logged .9hr under the hood yesterday, with light sprinkles adding to the realism.  Plan 'A' was to couple the GX Pilot autopilot to the
RNAV RWY 17 WAAS approach into Decatur (solo and no hood) to make sure the sensitivities were set right.  But, while talking with Scorch on the phone, it turned into him riding safety pilot and me logging the time towards the rating.  AP was hunting a little in the hold turns still so I still need to tweek that.  Broke out of the hold after about 3/4 of a lap and flew out north of Alliance for its ILS 16L approach.  At the end, I logged two approaches (one coupled and one hand-flown) and .9hr in the sim'd IFR column.  Good times.  Photoshop'd the ground track over the plate below later in the day.  Little if any flying for me this Sat/Sun as the todo list on the house is lengthy, but I'm setting aside some time in the garage for the -3B HS.  Temps are forecast cooler in DFW for the next few days!
   College Football cranks up on TV this Saturday, so there is that also!
   Wishing you a happy, safe and RV-filled weekend.
   
  Doug (RV-6 'Flash')

  
   Various tracks overlaying plates w/Photoshop
   ...and some GoogleEarth thrown in.

Homecoming wrap-up ...Bob Brown
   I meant to get this out on Monday, but...life got in the way.
   We had a great time in Independence hosting the Van's Homecoming. The weather could not have been better. The activities went off well. Homeowners in the airpark hosted 27 aircraft, which represented almost 40 people. Those of you who have been here before know that this is a great program and a great way to meet new friends. My thanks go out to the airpark folks who have opened their homes/hangars/spare bedrooms up for this event. Numerous attendees stayed in area hotels. 95 meals were served at the dinner on Friday nite. I didn't think to mention to people in advance that ZZ Top was playing in Salem at the State Fair on Friday nite, we could have had a State Fair Affair!
   After a slow start (maybe too much fun on Friday nite?), we served 185 people for breakfast on Saturday morning. We had to recruit extra drivers for the winery tours, and one extra winery was visited due to the exuberance of the group. It was hard to keep track of arriving and departing aircraft on Saturday. When we tallied up the aircraft that signed in, I know we were low...it's normal for folks not to sign up when they arrive, eat, stick around for a few hours visiting and fly on home. After the "adventure" involving the Bonanza...one of our airpark RV pilots (with a camera port in the belly of his plane) captured an aerial photo and I counted 62 RV's just on the ramp, so the ones in the airpark itself would have been on top of that...the ramp was getting full and we were going to have to go to "overflow" parking when the situation eased itself...several people left for fly-outs and others arrived.
We planned on 85 tickets for the Saturday nite Banquet, those were sold and an additional 10 were sold afterward for a full house. Van's had several staff there and talked a little about how far things have come in the world of RV's. Tickets were handed out and door prizes were awarded at the end of the evening. There was lots of friendship, lots of talking and many lies swapped.
   As I mentioned earlier, counting aircraft became difficult when we were parking them as fast as we could...at times the pattern was pretty full, as were the taxiways and ramps. Everyone got along well and coped. We had a varied list of attendees this year. Once again, some people came from afar and of course, the locals show up daily and are not really counted in the "count." We had a great showing by Team Canada this year, with 9 aircraft flying in, I think all of them were from various parts of B.C. It was great to see that turnout from the north! We had 26 aircraft register from California, 7 from Washington (though there were lots more that didn't sign in), 25 from Oregon (again, many didn't sign the log). The rest of the folks who signed in included two aircraft from Nevada and one each from Arizona, Texas, Kentucky and Michigan.
Any time you get this many RV folks gathered up in one place, it's amazing how alike we all are...and what a great bunch!
   This event would not have happened without the support of Van's Aircraft to put the event on and through the diligent efforts of volunteers at EAA 292. Specifically, I'd like to thank Tom and Barb Turnbull, Scott and Harriet Savage, they helped arrange housing for attendees and help with aircraft parking; and Jerry Pryce, who has spearheaded the breakfast for the last four years! As all of you know who have been involved in an event like this, it would never happen without the unsung efforts of many other folks working hard washing tables, cooking, cleaning, etc.
   Good planes, good time, good people, good weather...can't beat it.

Mike Rettig Paying It Forward ...RV-10 style
   Fellow RV'rs,
   A while back, I put out a request for a demo ride in an RV-10.  I was overwhelmed by the speed at which I received offers to "go up." It just goes to show that the RV community tends to be a generous one, with a "Pay it Forward" attitude. My greatest thanks to David Maib from New Smyrna Beach, FL!  He happened to be here in Denver, CO, visiting a friend and gave me a ride in his beautiful RV-10. Afterwards, he submitted to my assault of questions (both stupid and non-stupid), to which he responded with honest, open, straight-talk. This has helped me make my decision about pursuing the 10, and I am grateful.
   Thanks again, David, and thanks also to the others who offered me a ride. I'll be sure to Pay it Forward when I get a chance someday.

from: The RV-10 Forum

ECi Lead Time Update (1-2 weeks)


Badlands Fly-In Update ...from Larry Vetterman
   As of today we have 100 people registered for the flyin.  There will be a very good longest distance award given away Fri. evening at the burger burn

Construction
My completed RV9A panel! ...a virtual tour of Camillo Ungari Trasatti's panel (Roma, Italy)



In The Shop....
Brian Carroll Paint Update

Video
HD Video...showing external mount
   ...here is some rather lengthy video from my Camera mounted externally. obviously not on the RV bcs... well... it's still being built, but from my 7ECA.  These little devices sure make it more viable to shoot good quality and NOT having to hold the camera is a huge bonus....since every camera i've seen is for right-handed people.  i'd like to hear what people use for editing too. anyone use VP9?
  


Yesterday's VAF News
(and beyond)

*(and the occasional music, motorcycle, golf, soccer or astronomy item of interest).

 

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