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11-15-2018, 12:47 AM
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Join Date: Jan 2005
Posts: 4,708
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I was reading the SDS CDI installation manual.
Be sure to remove any parts which are not positively held in place once the mags are removed. If these come loose inside the engine, severe damage or complete engine failure could result! If you’re installing a single coil pack, remove the right magneto and any gears or bearings which rely on the magneto to hold them in place
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When replacing both mags, you need to again remove any gears, drive couplings or bearings which are normally held in place by the mag. Lycomings may be fitted with various different mag drives and parts so you need to understand what to remove.
I have a O-360-A1A (180HP). Besides removing magneto and gear/coupler (attached to Mag), installing cover, what else do I need to do? Can anyone explain.
Accessory drive has crank shaft gear, cam gear, two idlers. These drive two mags, one prop gov and vacuum pump. Oil pump is direct drive off of crank. I assume the accessory drive gears don't rely on the magnetos to be present for the Lycoming engine's. Just checking... the instructions scared me... 
__________________
George
Raleigh, NC Area
RV-4, RV-7, ATP, CFII, MEI, 737/757/767
2021 Dues Paid
Last edited by gmcjetpilot : 11-15-2018 at 01:07 AM.
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11-15-2018, 05:39 AM
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Join Date: Mar 2005
Location: Calgary, Canada
Posts: 6,226
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Nothing extra to remove on 4 cyl Lycs. On 6 cylinder Lycs, we have a diagram showing which parts need to be removed but they all come out through the mag holes.
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12-13-2018, 10:58 PM
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Join Date: Jan 2008
Location: Prather, CA (near Fresno)
Posts: 135
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Flywheel
I have an O-235 which uses the smaller SAE-1 prophub. I am having trouble finding the larger flywheel with that bolt pattern. Would it be possible to use the SDS automotive sensor with the smaller flywheel?
Bill Newkirk
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12-14-2018, 05:53 AM
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Join Date: Mar 2005
Location: Calgary, Canada
Posts: 6,226
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We had a customer with a 320 and small flywheel make his own mount on the left side of the engine and install the magnets in the fore/aft plane. You'd have to find your own positioning by scribing a circle on the flywheel face and machine a new mount. I could send you photos of what he did.
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12-14-2018, 09:42 AM
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Join Date: Jan 2008
Location: Prather, CA (near Fresno)
Posts: 135
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Small flywheel pics
Ross, a picture or two would be great. Once I get the flywheel figured out, the next thing will be to decide on whether to get a single or double system.
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12-14-2018, 10:55 AM
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Join Date: Jul 2009
Location: Mojave
Posts: 4,928
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Quote:
Originally Posted by Toobuilder
CPI/Mag combo's work just fine. Slight difference in LOP timing to compensate for the retarded timing of the magneto, but thats about it.
I will emphasize again that you buy the dual hall sensor on the first go, even if you dont think you are going to add a second system down the line. Its only a few extra bucks and makes it SIGNIFICANTLY easier to add a second system if you change your mind.
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From post #19
__________________
WARNING! Incorrect design and/or fabrication of aircraft and/or components may result in injury or death. Information presented in this post is based on my own experience - Reader has sole responsibility for determining accuracy or suitability for use.
Michael Robinson
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Harmon Rocket II -SDS EFI
1940 Taylorcraft BL-65
1984 L39C - SOLD
RV-8 - SDS CPI - SOLD
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12-14-2018, 01:12 PM
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Join Date: Mar 2005
Location: Calgary, Canada
Posts: 6,226
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Small flywheel pix
Here are some photos of what the other guy did:
8-32 Allen set screws go into threaded holes here, magnets go in from aft side to face the red Hall sensor

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12-14-2018, 01:41 PM
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Senior Curmudgeon
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Join Date: Sep 2005
Location: Dayton Airpark, NV A34
Posts: 16,340
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Y'all think that mount is stout enough?
__________________
Mike Starkey
VAF 909
Rv-10, N210LM.
Flying as of 12/4/2010
Phase 1 done, 2/4/2011 
Sold after 240+ wonderful hours of flight.
"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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12-14-2018, 07:19 PM
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Join Date: Mar 2005
Location: Calgary, Canada
Posts: 6,226
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Quote:
Originally Posted by Mike S
Y'all think that mount is stout enough?
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I do believe so. Not much chance of harmonics there... 
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07-29-2020, 05:10 AM
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Join Date: Sep 2015
Location: Surrey, UK
Posts: 30
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CPI-2 remote LOP switch ?
Hi - we are looking at a single CPI-2 install for our IO540 and would prefer to have the contoller mounted out of (normal) sight, either integrated into the iPad mount (behind the iPad) or in a flip down mount under the panel. Reason being don't expect to be accessing it during normal flight, only during set up and fault finding.
Anybody know if the CPI-2 supports the use of a remote LOP switch ?
Many thanks
Andy
__________________
Andy Miller
RV-10 - will be flying by 2022 :-)
London UK
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